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This
include page is located at
http://www.PartyTentCity.com/tentinstallationinstructions.html ud08/30/2009 03:54 PM -0500
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the first 7 pages here to take with you to use on a GABLE ROOF tent
installation site.
INSTALLATION
INSTRUCTIONS
Click here or copy
and paste below information.
Section 1. ASSEMBLY INFORMATION GABLE TENTS. Please read this carefully.
I am not able to remember every tip and tell it to you over the
phone. I have hundreds of photos on the net so you can get an easy
idea on how to put your tent up. Look for the word photos or pictures.
If you can't locate them you can send me an
e-mail telling me if
you have a broadband internet connection so I can send more and larger
pictures which take some download time.
Click
here to e-mail me with any questions.
Gable tent photos
http://www.surpluscitysales.com/party-tents-canopies-awnings/tent-photos.html
Golf Driving Range
Shade Shelter Photos
http://www.surpluscitysales.com/golf-driving-range/shelter.html
Dome Tent Boat Storage
Portable Shelter
Photos
http://www.surpluscitysales.com/boatstoragetent/photos.html
Connectors and
Fittings. You can order by part number.
http://www.partytentcity.com/dura/fittings.html
Customers Tents
http://www.SurplusCitySales.com/partytentcitycustomers/photos.html
Movie Screen Installation.
14 photos .http://www.kodakgallery.com/PhotoView.jsp?US=0&UV=791609505293_51185742903&collid=35609442903&photoid=43470542903
Skill Level
required to assemble this tent: 3.5 on a 10 scale. It is sort of like
putting together parts from an erector set which is a little harder
than Legos. It is easier than programming your VCR for most people.
1. TARPS:
Tarps are sold as a cut size.
The printed
finished size 'foot print' is always about 1 to 3% smaller than the cut
size.
Allow for tarp frame width
reduction when using peak hardware .
2. TOOLS
NEEDED:
Screw driver or big nail, hammer, hack saw, step ladder or chair,
patience, logical thinking, a good friend and a cell phone to call
Brian 713-467-3025 when you reach the end of your rope.
3. INVENTORY:
Check to see that all of the boxes in the shipment have arrived
including the tarp, the hardware,
the foot pads and the
bungees. The boxes will be marked 2 of 3 etc. Some cushioning will be
provided in the box to prevent the parts from poking through the sides
of the box. If you are short a connector it will be shipped by the same
carrier that was used on the order. It will not be sent by air. Order
your tent
well in advance and inspect it completely immediately on arrival. Check
your diagram to be sure how many fittings are being shipped in your
order. Many parts look almost the same. All fittings have a identifying
sticker tag which will match a point on the diagram that will come with
your tent. If you have lost your diagram you should be able to find one
on the Party Tent City. COM
web page.
Locate the model you ordered below section 6 of the 99 sections on
the big website
www.PartyTentCity.com . Click on that model you purchased and
print out the diagram if you have lost the one that came in the shipping
order.
4. TARP
SIZE: Open
the tarp in a large clean flat area. Measure the tarp exactly. This
does not mean to read what is on the label. Use a big tape measure. With
a felt pen write the exact size on all the corners of the tarp with arrows
pointing the direction of the size.
Even If it is a square
tarp use a felt pen to make an arrow and a size so you will use it
correctly in building your tent. The cut or ordered size can be about
1-3% larger that the finished size.
A square tarp will not
be exactly square. Tarps made overseas are not priced as you would for
surgical steel.
Measure it even if it has a printed size. 99.9% of the time the finished
size printed is NOT what you get. Use a tape measure.
The manufacturer will
only be in the ballpark. Your frame needs to be exactly built to the
size of your tarp. That is why we can not tell you exactly what size to
cut each metal pipe section of your tent.
Your hardware is adjustable down to an fraction of an inch by cutting
the pipe and using the expandable space within the connector fitting to
increase or decrease you tent size. .
The
tarp is not adjustable unless you buy a grommet kit for $9.00.
We do NOT open new tarps
and measure
them prior to shipping. They would look used.
4a.
PIPE:
Cutting the pipe is
basically a matter of mathematics but can be done by trial and error.
Cut the pipe to fit the tarp with your tent.
Usually you will be cutting
most pieces of the pipe.
If you have a tent with
a valance you can purchase an
oversized tarp like a 24' x 20' tarp on a 20 ft frame. You won't have to cut
a lot of the pipe in the trusses since you can use the 10 ft pipes full
length by adjusting the locking bolt space in the connector. .
Our $30 pipe vise and
pipe cutter set is a bargain and will save you a lot of time.
Pipe Cutter &
Pipe Vise Set
When it is sent with your order shipping does not cost as much as
when ship it alone. It is so handy most everyone just keeps it. |
Click on photos for larger view. |
Click on photos for larger view. |
Pipe cutter and pipe vise set is
a bargain at only $30.00. You
get a nice clean cut and not super sharp edges like you would get
when you use a saw. You can use this and send it back for a full
refund if you don't mind paying the shipping.
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It will
give you a clean
cut that takes very little
filing. If you return pipe cutter and pipe
vise for a full refund no questions asked. IT seldom happens because
most people just love having a pipe cutter. This no risk buy back plan
is for the pipe cutter and vise does not apply to the tent. We
want you to be a most satisfied customer. The pipe cutter and pipe vise
kit for $ 30 is a real bargain. Let me know if you think otherwise. The
pipe cutter makes a smooth clean cut. There are no shavings to clean up.
The edge does not need to be usually filed. Most people
find it such a bargain that they never take me up on this offer
Insert the
pipe into the peak corner fittings.
f
The side edge fittings
will have a port where the support leg poles are inserted.
4b.
BUILDING THE TRUSSES:
The
triangles are built around the size of the tarp and NOT the other way.
Build
the roof triangle truss using the shortest distance of your tarp.
The first piece you will
lay out will
be a peak end.
You would normally deduct
4- 8 inches from the total width of the tarp and divide that number by
two to
determine your pipe length to be cut for the length from the edge to
the peak on a 20 ft wide tent. Plan to have the
tarp just touch
the pipe unless your tent has a valance in which case it would go
over the edge of the top
side pipe and be connected to the valance pipe about 8 inches down the
side.
When
everything looks square and straight tighten all locking bolts.
4c.
WIND:
You must plan for
significant wind.
Tarps can be come kites
unless they are secured immediately.
Secure the entire system
to the ground with weights on each support pole.
You can use 2 concrete
blocks ($ 1.50 at Home Depot ) placed on top of the footpads and or ropes to the frame and
secured to stakes driven
diagonally into the ground.
If you are using weights
also try to secure the frame to a tree, pole, fence, building
or
other firm structure at least on one corner to keep the tent from being
an unstable structure.
5.
TRUSS SIZES: On the
inside truss pipe you would deduct 8” instead of the 6” because of the
way the pipe meets
the hardware tarp fitting.
If you are adding sides some of the tarp sections will be hung with 6"
ball bungees
and the 9" will also be used when going around the fittings or the
corner. The
tarp should just touch the edge of the pipe so the 6" ball bungees
should be long enough.
The bottom of the
right triangle horizontal to the ground will be smaller than the roof
part of the triangle.
The last piece you cut
in the truss is the vertical strengthening piece that is inside the
big triangle
to make two right triangles. The size is determine by trial and error as
you lay it out on the ground.
Usually all pipe should be cut with the peak exactly in the center so
that all of the lower connections will line up.
Assemble all of your trusses at one time so you can visually see
them side by side. ALL TRUSSES SHOULD BE
IDENTICAL. After this
is done you can assemble two trusses to make the first section of your
tent.
Keep several step ladders
handy to rest the frame if you are short of help.
6.FITTINGS:
All
fittings allow the pipe to be seated at different positions.
Some fittings do
not allow the pipe to go to the end.
The fitting pipe
may be welded over another pipe.
Double check your
measurements after you cut your pipe and adjust the pipe with the
locking bolts.
A little shorter pipe
allows you to move the pipe either way inside the fitting so it lines up
identically. An exact cut pipe does not allow you any adjustment room.

Click on photo for
larger view.
The bottom F3b through fitting rests on top of the footpad.
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The ball bungees are 6" and
9". The elastic band goes through the tarp grommet hole and is
pulled around the pipe and then slipped back over the ball. This
is a great invention and allows you to take your tarp off
quickly when you need to do so. |

Click on photo for larger view. |

Click on photo for larger view.
Footpads allow you to put your tent just about anywhere. Usually
you get only 3 holes in the footpad. . |
7. THE TRUSS TRIANGLE.
In a right triangle "A"
squared plus " B "squared = C squared. The tent angle is 12 degrees.
The horizontal reinforcing pipe in the triangle will be shorter than the
opposite roof peak pipe in the triangle.
Pipe can be
adjusted in the fitting and secured in place with the locking bolt. If
you are using an oversized tarp like a 20x 24 size on a 20 ft. frame you
can seat the bottom part of the triangle all the way in but the upper
part of the triangle will not be inserted all the way into the end of
the connector so as to extend the peak pipe longer than 10 ft by using
the 3"
of extra space in each port of each fitting. This is why you don't have
to cut the pipe to make the length different if you purchased an
oversized tarp.
The connector adjustment area helps make a 10 foot pipe actually about
10 1/2 feet so the bottom pipe does not have to be cut. If you do not
have an oversized tarp this method will not work so you will have
to cut all the pipe sections in the truss.
8.THE FIRST 2 TRUSSES.
After all trusses
(roof triangles) are built exactly the same, assemble the frame with the
full 10 ft. expanding sections between the trusses.
You can lay the
first triangle flat on the ground and insert all of the 10 ft pipe in
the open ports.
Be sure your locking bolt
is unscrewed so the pipe will seat against the end of the connector and
not against the bolt hanging down. Lock the pipe down by tightening the
eye
bolt so the pipe doesn't fall out when you raise up the frame.
When you tilt the
structure over you will be able to attach the 2nd truss.
Lock these pipes
by tightening the eye bolt now so it doesn't fall out when you raise it
up.
9. TRUSSES
3, 4, ETC.:
When you have the
first 2 trusses connected and up you can inset the 10 ft sections of
pipe in the completed section and then add the 3rd truss. Be sure the
first two have weight on the foot pads to counter balance weight of the
pipe until the 3rd section of the support legs. When you are ready to
attach the last truss you will have to be cut the 10 ft pipe so that
the final edge of the tarp just touches the pipe.
Do this with a
tape measure since you know the exact length of the tarp.
10. WHEN TO
ATTACH THE TARP.
Only on 10 ft wide
tents can you attach the tarp to the roof frame while it is on the
ground.
Anything larger than
that requires that you assemble the frame and adjust the frame with the
locking bolts. Bolts should be snug. Do NOT exert extra pressure on the
bolts as it could strip them. It will strip the bolts and then they
won't be able to lock the frame down.
The
tarp should be snug touching the frame and not stretched.
The larger tents
should be assembled with one section at a time placing the tarp over
the frame only when
the frame is completely
built and re-measured to be sure that it will meet the pipe exactly the
way it should.
11. WIND:
You want
plenty of help so the wind doesn't grab the tent as a kite until you can
get it locked down securely.
Ropes can be used
to pull the tarp over the frame. Extra ladders of different sizes on
the work site are always helpful.
Once you get the first section up you have to get to the top of the tent
to tighten the locking bolt.
12. SUPPORT
LEGS: The
support poles are usually 6.5 to 7.5 ft. unless you absolutely need a
higher covered area.
If you are using
side tarps the support poles may have to be about 3 inches longer due to
the position of the foot pad.
A side tarp hardware
usually goes just above the top of the foot pad.
The higher your
support poles the more you expose your tent to the wind.
All
tiny pieces in the truss triangles can be the pieces left over from
cutting the support legs.
13. NO FOOT PADS.
When you want your
side tarps to go all the way to the ground you have to order Not-Thru
Valance fittings that allow
you to attach the side tarp
to the frame which sits on the ground eliminating the need for
ordering the footpads.
This is a little harder to
install than a tent on foot pads because it has to be very exact.
14.
ATTACHING FOOTPADS:
Attach the foot pads to the poles before you attach the support legs to
the frame.
Position all support poles about where you will need them
when you start to
raise the frame. Insert the support pole into the down piece of the
frame triangle.
Lock the pipe down so it
doesn't fall out when you raise it up.
15. COLOR
CODING YOUR TENT:
Once
you have finished putting your tarp canopy together mark or color code
all your pipe and
fittings with tape or a
felt pen so you can quickly reassemble the tarp the next time you use
it.
Ex. A goes with A. and BB
goes with BB, 1 with 1, etc. Red with Red, Blue with Blue,
Green with Green. etc. We sell 7 rolls of different
colored electrical tape ( which is hard to find ) for $10.
16.ATTACHING THE TARP TO THE FRAME:
When your frame is rock solid you can tie ropes to the tarp and slide
it over the frame or hand
it over using stepladders.
If you have cut your pipe correctly you should use mostly 6" ball
bungees .
Use the 9” ball bungees
when the tarp does not touch the pipe.
17.TAKING THE TENT DOWN.
When you are
taking the frame down it can be just as dangerous when you install it.
Remove the tarp
first and roll it up dry and clean. Anticipate
anything that may occur when you remove support leg from a support
pole when you are disassembling the tent. Keep children away while
you dismantle your tent.
19.
PIPE LENGTH.
When a customer first gets
his tent the question always comes up on how many of the 10 ft pipe
have to be cut. In general most of them have to be cut.
Because no 2
tarps are exactly the same I will NOT be able to tell you how long to
cut the pipe. You will cut a lot less pipe if you order an over sized
tarp for a 20 ft wide tent.
22. WIDER
TENT. If
you are buying a tent with a valance or sides you can purchase a
oversized tarp like a 24x20 on a 20x20 tent, a 24'x30' tarp on a 20x30,
and a 24x40 on a 20x40 tent, you will have a larger footprint or over
all size
of the tent Because the
wider tarp will be used to make a valance without shrinking the size of
your tent which occurs when you lose footprint size because of
A. Tarps are not as big as they say they are.
B. The 12 degree incline use up.
C. The Valance uses up
some of the tarp.
The oversized tarp allows you to cut less pipe on 20 ft models. The
oversized tarps 12 ft wide are also available for the 10 ft wide tent
models.
23. SAME SIZE PIPE.
If you want the
distance between your trusses to be all the same you can just cut the
first truss to truss sections shorter and the last section longer making
them all the same for easier reassembly.
Color code and mark all pipe and connectors as soon as you have
finished.
24.
VALANCES.
Valances are handy in that
they slide up and down the support pipe and keep the top tarp tight.
A valance will
make your tent stronger, look nicer and help you to keep the roof tarp
adjusted taut.
If your tarp is NOT taut
and has a loose area where rain water may pocket it could bend the pipe
and collapse the tent. See Photo above in no. 10. If tarp is NOT taut you
will have to refit the tarp to the frame so there
is very little
chance of the roof tarp pocketing water.
25. 4 SIDED
VALANCE :
If you
planned for a 4 sided valance, the section between the last two
triangles 3 and 4 has to be cut so
the over-hang is
EXACTLY the same as the side valance since they use the same fitting.
Be sure you
understand this before attempting a 4 sided valance.
A
valance and sides will be assembled different from a tent without a
valance. It is best to call me 713-467-3025 on assembly of a 4 sided
valance.
26. PONDING.
:One
of the problems you should really watch out for is a loose roof tarp.
See photos between 10 & 11 above. If the tarp is not tight it will pocket, pond water, collect and store
water. If your tarp will be unattended and up for a long time we suggest
you purchase additional trusses so that the opportunity for the tent to
pond water will be significantly reduced. This reduces the roof span
area from a 10x10 space to a 5x10 space. This makes it about 3 times
stronger. These additional truss parts are available at a
significantly reduced price. We want you to not have a problems with
accumulating rain. You do not have to have a supporting leg under the
additional truss. It is recommended that as soon as you are almost
finished with the roof tarp that you take the garden hose to the top of
the tent and let water run down over the tarp. If it starts to collect
and does not run off then you need to adjust the tent so the water does
not collect on the roof of the tarp. Consider using a dome tent. See
the red box above or below.
Consider color coding your
pipe to make setting up your tent the next time a lot easier.
Color Code Everything. Click here for a
photo. We sell 7 rolls of different colors of electrical tape for
$10.00.
This include page is located at
http://www.PartyTentCity.com/tentinstallationinstructions.html ud08/30/2009 03:54 PM -0500
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